Digest 2nd Quarter 2004, Vol. 7, No. 2

Knowing Your Cost Principles…

FACILITIES RELATED COSTS

(Editor’s Note. As part of our continuing series on the FAR cost principles, the following article addresses allowability and allocability of certain costs related to facilities and equipment. In addition to use of Accounting for Government Contracts for reference material and our experience as consultants to industry, we have also used a new text entitled Government Contract Costs & Pricing by Karen Manos that provides many Court and Board decisions related to the cost principles.)

Maintenance and Repair Costs (FAR 31.205-24)

The main issue is to distinguish between costs incurred to keep property in good working order, which is considered allowable maintenance and repair costs and are expensed versus costs incurred to add permanent value to property or to significantly prolong the property’s life which are considered capital costs which must be capitalized and allocated over the periods benefiting from the costs. In Boeing Company (ASBCA No. 13625), the appeals board permitted interior painting costs to be expensed reasoning that the painting did not prolong the life of the building even though the work took five years to complete while the contractor had to capitalize extensive electrical wiring costs.

Extraordinary maintenance and repair costs are allowable if they are allocated to applicable accounting periods. Here the government is concerned that such costs might be incurred during a period when there is substantial government business but may mainly benefit later periods when government business is insignificant. When maintenance and repair costs are capitalized contractors need to capitalize these costs either in accordance with generally accepted accounting principles or CAS 404, “Capitalization of Tangible Capital Assets” where such costs are recoverable as depreciation charges.

Plant Reconversion Costs (FAR 31.205-31)

Plant reconversion costs are usually incurred to restore or rehabilitate the contractor’s facilities to the approximate condition they were in before the start of the government contract. These costs are unallowable except when incident to the removal of government-furnished property. Contracting officers are authorized to allow such additional contract costs when considerations of equity are required and then there should be an advanced agreement e.g. when a company enters into a government contract temporarily due to a national emergency.

Recovery of reconversion costs under a termination is more permissible. In Switlik Parachute Company, Inc. (ASBCA No. 18024) contractor claimed as termination costs expenses of tearing down its production line including (1) taking sewing machines offline, cleaning them and putting them back on the shelf and (2) moving the tables. The ASBCA concluded the costs related to the sewing machines were allowable because they were “more in the nature of standard maintenance and preservation work than restoration or rehabilitation” while the costs of moving the tables were unallowable because there was no reason the tables could not stay where they were until space was needed. In Nolan Brothers, Inc. (Nolan Brothers Inc. v. United States 1387) the Court held the contractor, under a termination proposal, was entitled to recover the costs it incurred in dismantling its on-site facilities and restoring its construction site to its original condition.

Special Tooling and Special Test Equipment Costs (FAR 31.205-40)

Costs of special tooling and test equipment (i.e. needed for a contract or “particular” supplies or services) are allowable and they are usually allocable as a direct cost of a contract while costs of general purpose tooling are normally accounted for as an indirect cost and allocated to all benefiting contracts. Interestingly, many commentators, including Lane Anderson, caution against claiming special tooling and special test equipment as both direct and indirect while Karen Manos’s text stresses that CAS 402 provides allocating a portion of general purpose tooling costs indirectly while direct costing of special tooling is not a violation of either CAS or FAR. If the tooling or equipment was acquired before the effective contract date or if the contract excludes direct charging then the allowable costs are limited to depreciation or amortization. When an item does not meet the definition of a special tooling or special test equipment because it can be easily modified for general use the cost principle makes allowable the costs of such a modification. For several years there were restrictions on the reimbursement of special tool and test equipment under DOD contracts but they were repealed in 1994.

Most of the relevant cases recognize that the contractor would prefer, under a cost type contract or a termination, an item be considered a special tooling item to be recovered immediately while the government would prefer the item be characterized as general purpose to delay reimbursement of the costs through amortization and spread over the contractor’s other contracts. In Aerojet General Corp. (ASBCA No. 15703), the contractor agreed to treat special tooling as general purpose by capitalizing the acquisition and recovering its costs through depreciation. A government auditor subsequently questioned the depreciation costs asserting the costs should have been charged directly to the first contract and should not have been included in its indirect cost pool. The Board rejected the audit position holding it was “too late in the day” for the government to now claim the tooling to be special purpose no matter what merit it might have had during contract negotiations.

In Kamen Soap Products (ASBCA No. 2587) the contractor argued that the 10 ton refrigeration unit would be considered “special” tooling because it was considerably larger than needed or usable in its regular business. The Board concluded that the total of evidence indicated the contractor intended to use the additional capacity on its other contracts and hence the expense does not bear “an exclusive relationship to the contract.”

What about use of general purpose tooling allocated to a terminated contract? In Teems Inc.(GSBCA No. 14090) the Board recognized the basic unfairness of excluding direct costing when the contract was prematurely terminated and allowed the contractor to recover the amount of amortization it would have recovered if the contract had not been terminated. Similarly in TV-R Inc. (ASBCA No. 17384) the board held that a contractor who had purchased expensive equipment in response to a change order instructing it to use a proprietary system in future production held that the contractor was not entitled to recover the purchase price but was entitled to the amount it would have paid to lease the equipment for the full term of the contract.

The Board held in Manuel M. Liodas (ASBCA No. 12829) and Celesco Industries, Inc. (ASBCA No. 22460) that use of special tooling or test equipment on another contract after the first contract is terminated does not render the costs unallowable on the terminated contract. But the contractor may be precluded from recovering these costs when it deprives the government of its ability to acquire full title to the tooling (it failed to include a provision in its agreement with the vendor to protect the government’s rights). Lastly Rockwell Int’l Corp. (ASBCA No. 20304) ruled that when a contractor acquires special tooling or test equipment before the effective date of a contract, its recovery under the contract is limited to an allocable portion of annual depreciation during the performance period of the contract.

Manufacturing and Production Engineering (FAR 31.205-25)

Manufacturing and production engineering costs (MP&E) are basically allowable and include such activities as developing new or improved materials, processes or techniques to be used in production. Most common problems are when (1) IR&D costs such as applied research and development effort is confused with production related efforts and (2) certain costs must be capitalized in accordance with the contractor’s capitalization policy.

In a case that demonstrates the difference between MP&E costs and IR&D as well as the cost principle’s applicability to non-manufacturing companies, Battelle Memorial Institute (ASBCA No. 20626) capitalized certain software program development costs and amortized the costs over future economic life. DCAA questioned the costs as being unallowable deferred IR&D costs. The ASBCA concluded they were allowable MP&E costs concluding the computer software program at issue was a tool to be used in the business and not a product which it sells to others and the cost principle does not restrict amortization over a period of time if the costs are sufficiently high to meet its definition of a capitalized asset. As for the government’s position that the MP&E cost principle applies only to manufacturing and production processes and hence is inapplicable to Battelle’s professional services activities, the ASBCA concluded the cost principle applies noting “new problems call for new solutions.”

In another case distinguishing between MP&E and IR&D costs, TRW (United States ex rel Bagley v. TRW, Inc.) capitalized some of the costs of developing a prototype solar array wing. The government asserted that since TRW had exceeded its negotiated IR&D ceiling (IR&D/B&P costs used to have ceilings) it had decided to charge the otherwise unallowable costs to MP&E. Based upon its internal documents the Court concluded the primary objective of the project was to demonstrate and qualify a prototype solar array wing for the purpose of future sales and hence qualified as IR&D rather than MP&E.

Leasehold Improvements

Leasehold improvements are additions to leased property that cannot feasibly be removed when the lease expires. Leasehold improvements should be amortized over the economic life of the improvements or the term of the lease, whichever is shorter. The term of the lease should include option periods. Amortizing rather than depreciating the improvements is often preferable because the government is unlikely to accept accelerated depreciation methods for faster writeoff.

Certain value of leasehold improvements not requiring out-of-pocket expenditures may be allowable In Riverside Research Institute (vs. US, No. 87-1442), the contractor agreed to relocate at the lessor’s inducement of free leasehold improvements. When the contractor capitalized these leasehold improvements at fair market value and then amortized the costs to contracts the Board rejected them as not having been actually incurred. The Court reversed the Board’s decision saying the lease had a value even though it did not appear on the balance sheet and the value of improvements paid by the lessor was considered an allowable cost.

CASE STUDY: ALLOCABILITY OF DEVELOPMENT COSTS TO IR&D

(Editor’s Note. Since the recent Newport News case addressing allocability of certain research and development costs was issued, our consulting firm has received numerous requests from clients to help them determine how the case affects their independent research and development expenditures. In most cases, they have been developing new product lines and services and want to know if they receive a contract related to the new products and services (in some cases they already have) can they continue charging the costs for development to IR&D. The following is a summary of a white paper our firm in partnership with Len Birnbaum of Birnbaum and Associates prepared for a client. We hope this article is instructive for understanding the impact of the Newport News case and how contractors can best continue charging development costs to IR&D while working on a funded contract. In order to maintain confidentiality, we refer to our client as “Contractor” and have changed the name of the product and services provided to the universally recognized term of “widgets”.)

Introduction

The purpose of this memorandum is to provide our opinion as to whether it would be appropriate to charge certain development costs associated with the new line of widgets to the IR&D account and, include those costs in the G&A cost pool for the fiscal years 2002 and 2003 as well as future costs incurred in 2004 and beyond. Resolution of this issue depends (1) on the proper interpretation of FAR 31.205-18(a)(2), which provides in part “the term does not include the costs of effort sponsored by a grant or required in the performance of a contract” and (2) the effect of the Newport News Shipbuilding, Inc. (NNS) decision where the District Court has interpreted the words “required in the performance of a contract” to include not only specific costs (i.e. deliverables and work separately identified in the statement of work) but also implicit costs (i.e. work not identified but necessary to the completion of the contract).

The resolution of these issues is of paramount concern because if the costs claimed as IR&D are subsequently deemed to be expressly unallowable, it could result in penalties. Moreover, there is also concern that claiming expressly unallowable costs could subject the company to the civil False Claims Act and possibly the criminal False Claims Act. The latter can be avoided by providing an adequate disclosure and/or entering into an advance agreement with an authorized government representative such as a contracting officer (CO) or administrative contracting officer (ACO).

Understanding of the Facts

In April 2001, Contractor made a decision to pursue the development of a new widget product line, which was a scaled down version of two earlier versions of the widget. Contractor was going to utilize the experience under these two earlier product lines by modifying the software, adapting certain hardware features and modifying other features. Five configurations (C-1, C-2, C-3, C-4 and C-5) were planned. The differences primarily involve the type components used.

However, little or no work was expended on the new widget line until Contractor began discussions in February 2002 with Customer to build the version C-3. Contractor anticipated that the total cost for development would be approximately $4M dollars. Customer, however, advised that they did not have sufficient funding available to pay for the entire development. Therefore, in order to proceed Contractor agreed to absorb approximately 50% of the estimated development costs which amounted to approximately $2M dollars. The development work which would be paid for by Contractor would benefit the entire new widget product line, not just the version C-3. Customer stated it was willing to pay approximately $2M in nonrecurring engineering costs in order to underwrite part of the development costs. In March, 2002, Contractor established specific job numbers to account for those costs which were specifically related to the development of the C-3 unit and work order numbers that would be applicable to the entire widget product line. In May 2002 Contractor received a letter contract to proceed. Notwithstanding the fact that separate job orders were established at the outset a portion of costs that were initially charged to IR&D were transferred to the contract job order.

In July 2002, Customer issued a purchase order for five C-3 widgets. The units were delivered in 2003. In August, 2003, Customer placed an order for another two units and in February 2004 ordered eight additional units.

Regulations

Both the relevant FAR cost principles and cost accounting standards do not appear to prohibit allocation of the costs in question to IR&D.

1.FAR 31.205-18

The exclusionary language of costs noted in FAR 31.205-18(2) has been subject to several regulation changes. Prior to 1971 the cost principle defined IR&D to exclude only R&D effort that was “sponsored by a contract, grant or other arrangement”. The phase “or required in the performance of the contract” was added to the cost principle by Defense Procurement Circular No. 90 (DPC-90 that was published in September 1971). The term “sponsored by” was not defined, but the Armed Services Board of Contract Appeals did observe that it was intended to prohibit a contractor from being paid twice for its same effort. The regulatory definition of IR&D remained unchanged until 1992. The definition was then reorganized and changed from “sponsored by, or required in the performance of a contract or grant” to “sponsored by a grant or required in the performance of a contract”. There was no explanation for the change in promulgating comments.

Ever since DPC-90 altered the rule identifying the relationship between IR&D and contract R&D efforts there have been problems and numerous commentators have recommended regulatory reform to unambiguously allow the recovery of implicit IR&D costs. As more fully discussed below, the government has recently construed the term “required in the performance of the contract” very broadly taking the position that FAR 31.205-18(2) excludes from allowable IR&D all “costs required by a contract” (both specific and implicit). Under this interpretation a contractor who accepts a single order for the next generation of a product prior to completion of development can no longer treat the continuing development effort as IR&D.

  1. CAS 420

Although Contractor’s contracts are only subject to modified CAS coverage (i.e. 401, 402, 405 and 406), the allocation provisions in CAS 420, with minor exceptions, are incorporated by the reference in FAR 31.205-18. The purpose of CAS 420 is to insure that IR&D is allocated to cost objectives based on the beneficial or causal relationship between such costs and cost objectives, and that the allocation is consistent. The definitions in CAS 420, in part, provides:

“Independent Research and Development means the cost of effort which is neither sponsored by a grant, nor required in the performance of the contract.”

(The same definition as provided in FAR 31.205-18).

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“Indirect cost means any cost not directly identified with a single final cost objective, but identified with two or more final cost objectives or with at least one intermediate cost objective.”

The CAS Board in its preamble to CAS 420 states that “the definitions of IR&D costs and B&P costs are not intended to include allocation requirements.” It further stated that “CAS 420-50(a) (1) of the Standard provides guidance on what costs are to be charged directly to IR&D and B&P projects.” The latter in part provides:

The IR&D and B&P project costs shall include (1) costs, which were incurred in like circumstances for a final cost objectives would be treated as direct costs of the final cost objective. What constitutes “like circumstances “is addressed in CAS 402.

  1. CAS 402

“The purpose of this standard is to require that each type of cost is allocated only once and only one basis to any contract or other cost objective. Costs identified specifically with the contract are direct costs of that contract.” The standard defines indirect cost as

“Indirect cost means any cost not directly identified with a single final cost objective, but identified with two or more final cost objectives or at least one intermediate cost objective”.

In illustrating what constitutes like circumstances the standard provides an illustration, CAS 402-60(b)(2).

Contractor proposes to perform a contract which will require 3 firemen on 24 hour duty at a fixed post to provide protection against damage to a highly inflammable material used in the contract. In addition, the contractor has a fire fighting force of 10 employees for general protection of the plant. The contractor’ costs for these firemen are treated as indirect costs and allocated to contracts. The illustration concludes that it would be proper to charge the three fixed-post fireman directly to the contract and the other 10 firefighters as an indirect cost, provided the contractor adequately discloses its practices, for the classes of fireman.

By way of analogy with respect to Contractor, certain work benefits the entire widget product line while certain specific activities only benefit a particular contract. In other words, a generic benefit and a specific benefit exists.

  1. CAS 418

Although Contractor is not subject to full CAS coverage (which would include CAS 418) at the present time, this standard provides criteria to distinguish between direct costs and indirect costs. Contractors that are subject to this standard are required to have a written statement of accounting policies and procedures for classifying costs as direct or indirect which shall be consistently applied. CAS 418-30(a)(3) provides ” Indirect cost means any cost not directly identified with a single final cost objective [i.e. a contract], but identified with two or more final cost objectives or at least one intermediate cost objective”.

Clearly, development costs which are applicable to more than one contract should be allocated to the contracts which benefit. The allocation process is accomplished by pooling all development costs into a single pool for allocation purposes. CAS 418 requires contractors to develop their own criteria with respect to distinguishing direct costs and indirect costs. Most certainly, the government would not permit a contractor to charge one hundred percent of costs which benefit more than one contract to a flexibly priced (i.e. cost reimbursement) government contract.

Lane Anderson: Distinguishing Between IR&D or Contracted Research

Accounting for Government Contracts, Federal Aquisition Regulation, edited by Lane Anderson is widely considered to be an authoritative text. It squarely addresses the issue of what constitutes IR&D or contract research and suggests criteria to distinguish between IR&D and contract work when a contractor establishes its written policy and procedure. An abstract from his book follows:

An issue that arises with regularity is whether development effort as a part of generic IR&D is to be characterized as an IR&D cost or a contract research cost. Generic IR&D is usually characterized as development effort that (1) is not specifically required by any one contract, and (2) benefits an overall business line with potential application to a number of contracts, none of which explicitly requires the IR&D, but all of which may derive some benefit from the effort. Part of the problem is that CAS 420 only permits a direct cost treatment (in a sense, contracted research) when the effort is specifically required by a contract. The issue comes to a head for firm fixed-price contracts where a direct cost may in fact exceed the firm fixed-price and the contractor cannot recover the cost but an indirect cost can be recovered on multiple contracts.

Because various court cases have differing views on the issues, contractors can help themselves by evaluating each case separately and individually. In so doing, a contractor should determine answers to the following questions.

When was the IR&D project established? Establishing an IR&D project prior to the award of one or more benefiting contracts usually means there is a bona fide general business purpose for the effort. It also validates the propriety of accumulating the costs of these efforts as indirect costs to be allocated according to CAS 420. On the other hand, if an IR&D project is established after the award but during performance of a benefiting contract, this suggests the effort is really contract related and should be charged to the benefiting contract.

Which cost objectives was the IR&D project intended to benefit? The contractor’s intent and purpose in establishing an IR&D project are relevant to determining whether the costs should be allocated directly to one or more specific contracts or indirectly across the contractor’s work. If the IR&D project was established to benefit a new product, product line, or other line of business, the project costs are properly IR&D costs to be indirectly allocated. Hopefully, the contractor can document this intent with business plans, strategic plans, forward pricing rates, and so forth. On the other hand, an IR&D project established for collecting research and development costs for a single fixed-price contract suggests a direct cost to that contract.

What technical objectives did the IR&D project fund? An analysis is necessary to determine whether the generic technical effort was identical to the technical effort under the contract. If a meaningful and principled distinction can be made between the contract effort and the IR&D effort, cost allocations can easily follow an appropriate course. The contract effort will be allocated directly to the contract and the IR&D effort is to be allocated indirectly across the contractor’s work. However, in many cases, contractors cannot make the meaningful and principled distinction.

Were the contract requirements well-defined? Many contracts require the contractor to accomplish a particular objective but leave the means of accomplishing that objective to the contractor. Where the requirements are not specific, the contractor will have more difficulty trying to justify a direct cost treatment of research and development effort. Consequently, the IR&D project costs should flow to indirect cost pools. However, if a contract contains explicit, well-defined specifications requiring the contractor to use or develop a certain technology, the contractor can more easily justify treating the project costs as direct costs.

Which cost objectives actually benefited from the IR&D effort? If the costs of an IR&D project can be identified with one or more specific cost objectives, the suggestion is that the project costs are direct costs. If subsequent development of new products, product lines, or other lines of business occurs, or the performance of multiple contracts that benefit from the technical effort exists, there is evidence that the contractor is unable to identify the project costs with specific cost objectives at the time the costs were incurred.

Newport News Shipbuilding (NNS) Case

This case may have a profound impact on the interpretation as to what constitutes “required in the performance of the contract”. NNS was charged with violating the False Claims Act because NNS included the total IR&D cost for the development of a double hull tanker for the commercial shipping market as IR&D expense in spite of receiving two commercial contracts for tankers. The court, before addressing the False Claim matter, had to make a determination as to whether FAR 31.205-18 expressly excluded the IR&D costs which had been claimed. The Court concluded that the term “required in performance of a contract” clearly and unambiguously includes implicit work requirements. Further, the court concluded that both the FAR’s plain language and the regulatory history precluded the contractor’s interpretation that the development effort was not explicitly required in the two contracts with commercial customers.

The Court issued a summary opinion in favor of the government concerning the unallowability of the costs under FAR, but did not reach a definitive conclusion with respect to violation of the False Claim Act because the record had not been fully developed to support same. The Court, however, opined that while NNS’ general practice violated FAR, charges to IR&D prior to finalizing contracts for commercial products could be allowable.

In summary, the Court concluded the term “required in the performance of the contract” must be read to include efforts which are not explicitly stated in the contract, but are nonetheless required. Further, the plain language in the cost principle does not allow the charging of IR&D simply because the costs may benefit more then one existing contracts. The Court went on to point out that the dividing line between IR&D and other work is not whether the work is explicitly or implicitly required, but rather based on whether the work is performed before or after a contract is signed.

The impact of this decision is unknown because there have been no subsequent published decisions dealing with this issue. As a general rule, U.S. Federal District Courts do not become involved in the interpretation of FAR Cost Principles. It is uncertain as to whether the Boards of Contract Appeals and/or the U.S. Federal Claims Court will adopt the District Court’s interpretation. The NNS decision, however, will certainly be considered, but we believe, based on the particular circumstances and facts, that decisions will be made on a case by case basis.

DCAA Guidance

DCAA guidance on FAR 31.205-18 and CAS 420 is, interestingly, silent on the issue of whether costs are appropriately allocable to contracts or IR&D.

Can Charging the Costs To IR&D Be Justified?

A valid case for charging the generic expenses related to developing the widget can be put forth:

First, a valid product line exists. The creation of the widget product line certainly qualifies for a new product line. Similarly to a new car line, Contractor decided to develop a brand new line and like auto companies, took orders for the new line.

Second, distinct work orders were established. Contractor established separate work orders intended to distinguish between work intended for specific contracts and generic work for the product line. Furthermore, when Contractor learned it may have incorrectly charged certain costs to the wrong work order it took decisive steps to correct it.

Third, allocating costs related to developing the widget product line across all contracts would represent a causal/beneficial relationship while charging the development costs associated with a new product line to only the first contract would not represent a causal/beneficial relationship. If that first contract was a cost type government contract, it is highly unlikely the government would accept all the costs that would be allocated to it.

Fourth, Lane Anderson’s criteria for IR&D expensing is largely met. As mentioned above, it is clear the widget was a new product line, meeting one of Anderson’s conditions for IR&D costs. As the negotiations with Customer indicated, Contractor made a distinction between direct costs related to the contract and generic costs related to the product line as a whole and agreed not to charge its client the latter. Contractor knew of no prohibition to charging these development costs to IR&D and it is only in the light of the NNS case that a question arises. Since the product was new, the initial work effort was not clearly defined. From the very beginning, Contractor made technical distinctions between work required for the Customer contract and different work required for developing the product line. The creation of the work orders and corrections of early confusion demonstrate that. As for which contracts benefited, it is also clear that subsequent contracts benefited from the early development work and future contracts work will also benefit.

Fifth, the facts of NNS are significantly different. The underlying facts in Contractor’s situation can be distinguished from the underlying facts in the NNS case and may provide a basis to assert the different facts call for a different conclusion. Firstly, NNS had expended approximately $74M in the development of the double hull tankers while Contractor charged only $780,000 of its IR&D account associated with the new widget product line in the years 2002 and 2003. Secondly, NNS’s flexibly priced government contracts represent between 85% and 99% of its yearly revenue whereas Customer’s flexibly priced contract work accounts for approximately 14% of its total revenue during the period. In NNS’s case, the high dollar level of development costs was almost totally allocable to flexibly priced government contracts while for Contractor the far lower dollar amount is mostly allocable to either fixed price government work or commercial business. Thirdly, NNS planned to sell its new product solely to commercial companies while Contractor’s product line is intended for the government. In the case of NNS, the government received little benefit from the commercial product line while for Contractor, the benefit to the government is clear. Lastly, NNS subsequently abandoned its efforts to enter the commercial market and ended any further development while Contractor’s work on the new widget line is continuing and contracts are increasing. NNS’s charging development work on a discontinued commercial product line provided no benefit to the government while for Contractor, the widget product line is continuing to generate additional business where the increases in volume of work decreases Contractor’s indirect expense rates which further benefits the government contracts.

Sixth, none of the cost accounting standards would be violated if the costs were charged to IR&D. The CAS discussed above provide general guidelines and largely leaves the question of which costs are charged direct and indirect to the contractor. Establishing a clear policy on how IR&D costs will be charged does, with the understanding that certain “generic costs” will be charged to IR&D, does not violate CAS.

Conclusion and Recommendation

Although we believe that Contractor can make a valid case for claiming its generic widget development costs it may not be practical at this time for the reasons discussed above, particularly if it will not result in the recovery of any additional costs since most of Contractor’s cost type contracts have capped rates which have been exceeded even without the costs under consideration being included in G&A. However, we would suggest that the indirect cost proposal clearly indicate that since the allocability of certain IR&D costs is unsettled and the caps on its indirect cost rates exist, Contractor is not claiming any development costs for the widget product line as IR&D at this time, but reserves its right to claim such costs in the future.

On a prospective basis, we recommend that Contractor formulate its formal accounting policies and procedures for IR&D considering the criteria outlined by Anderson, discussed above. After Contractor has developed written policies and procedures, it would be beneficial to seek advance approval of its policies and procedures from the CO or ACO. Even if the ACO decides not to approve the policies they will provide full disclosure to the government and avoid potential problems such as assertions of civil or criminal fraud and possibly avoid imposition of penalties since the allocation issue does not represent a clear, unmistakable expressly unallowable cost which is a precondition for penalties.

Classic Oldie…DCAA CRITERIA FOR AN ADEQUATE PROPOSAL

(Editor’s Note. In spite of a great hoopla over commercial practices, the bulk of government dollars spent are still included in proposals that are audited by Defense Contract Audit Agency and negotiated by buying agencies. Auditors are asked to review price proposals for adequacy of cost or pricing data and are to determine whether a price proposal is “adequate”, “inadequate in part” or “wholly inadequate”. A determination of “wholly inadequate” is a sign to the contracting officer that price negotiations should not begin until significant inadequacies are resolved. Even an opinion of “inadequate in part” can result in problems of price negotiation if the cited “inadequacies” are perceived to affect price.

We find both new and veteran contractors need a checklist of what constitutes an adequate proposal in order to minimize chances a proposal is rejected. We came across a series of articles in the Contract Pricing Advisor, which is no longer in publication, that discusses what auditors and negotiators consider sufficient deficiencies to reject a proposal.)

The following is intended to identify those “pricing deficiencies” in a proposal that auditors and negotiators consider sufficiently important to avoid beginning to negotiate a contract, let alone award them. We will identify and briefly discuss what they consider unacceptable and suggest what contractors can do to avoid such conclusions.

Chapter 9 of the of The Defense Contract Audit Manual (DCAM) is the guidance that DCAA auditors are asked to follow when reviewing a proposal and Chapter 9-200 is the section that auditors follow for determining the adequacy of a proposal. That section lists eleven common deficiencies that either alone or in combination are to be considered sufficiently poor for negative opinions. These eleven deficiencies are:

  1. Significant amounts of unsupported costs.
  2. Material differences between the proposal and supporting data resulting from the proposal being out of date or available historical data for the same or similar items not being used.
  3. Large differences between detailed amounts and summary totals.
  4. When materials are a significant portion of the proposal, no bill of materials or other consolidated listing of the individual material items and quantities being proposed.
  5. Failure to list parts, components, assemblies or services that will be performed by subcontractors when material amounts are involved.
  6. Major differences between resulting unit prices proposed being based on quantities substantially different from the quantities required.
  7. Subcontract assist audit reports indicate problems with access to records, unsupported costs and indirect expense rate projections.
  8. No explanation or basis for pricing inter-organizational costs.
  9. No time-phased breakdown of labor hours, rates or basis of proposal for significnat labor costs.
  10. No indication of basis for indirect cost rates.
  11. The contractor does not have budgets beyond the current year to support indirect expense rates proposed for future years.
  12. Unsupported costs. By “unsupported” costs, DCAA means insufficient documentation to form a basis of determining if a cost is allowable. For incurred cost proposals, its pretty straightforward – a transaction is supported by a labor recording document, invoice or other documentation created at the time the transaction was recorded (e.g. journal entry). For cost estimates, “support” is more problematic because an estimated cost has not occurred. It is quite common, however, for some auditors and price analysts to hold the same standard of supporting documents as would exist for incurred costs even though an estimated cost is largely judgmental.

Nevertheless, some form of support for the cost is required. For items previously produced, detailed support should be available. If circumstances are not expected to significantly change then historical indirect cost rates would be considered reasonable support. “Engineering estimates”, though considered “merely judgmental,” is commonly accepted especially when the person doing the estimate has credibility.

  1. Differences between proposed costs and supporting data due to support being out of date. If factual data is used by a contractor in its estimates, then that data should be current when the proposal is being prepared. After that time, the contractor should ensure the data used is current up to the time of price agreement. Ensuring the data is current should not be confused with the unjustified position of some auditors that a proposal needs to be updated. Numerous decisions by Boards of Contract Appeals have established that if a contractor updates its cost or pricing data but does not update its proposal per se the contractor has met its obligations.

The type and format of updated information has also been extensively litigated and is often a point of contention between auditors and contractors. For example, a contractor is not required to submit data in a requested format if it is not readily available. Or, for example, the years of historical production data needing to support an estimate has been litigated where a contractor’s submission of two years worth of data was considered adequate when the government was seeking more years. What is considered sufficient can differ in each circumstance and the contractor should be prepared to justify its estimates by facts and resist unreasonable requests for more.

  1. Differences between detailed amounts and summary totals. It is clear that if summary totals do not reconcile to detailed amounts in the proposal there can be problems. Less clear is when the data may exist somewhere (e.g. a shoe box, indecipherable spreadsheet) and is believed to “be all there” but effort is required to reconcile the amounts. If it is very time consuming or impossible to reconcile due to lack of detail a reviewer is usually justified in concluding the totals do not match the detailed amounts. In other cases an auditor may unsuccessfully attempt to reconcile totals to detailed cost data not used in preparing the proposal in which case it becomes not a reconciliation issue but an instance of an auditor substituting their judgment for the contractor’s judgment and an assertion of inadequacy should be resisted and discussed at negotiations.
  2. Absence of bill of materials or other consolidated listing of individual material items. The absence of such a listing could be legitimate grounds for a determination of inadequacy when the materials are known in sufficient detail at the time of price proposal. In other cases, such as the design, development and construction of a new item, there is insufficient knowledge of what are the necessary materials and a bill of material is not realistic. Auditors, used to reviewing proposals with nice neat bills of material may automatically reject a proposal without one so either a bill of material should be sought or detailed reasons should be offered for why one is not possible.
  3. Failure to list parts, components, assemblies or services. FAR Table 15-2 instructions for supporting proposals lists these items to be provided if they exist. Like the discussion under bill of materials, they should be provided if they exist and if the nature of the contract makes their provision unrealistic (e.g. design, development, construction of items) then detailed reasons for their absence should be available if asked.
  4. Differences in proposed unit prices based upon differences in required quantities. Auditors and price analysts closely examine whether proposed unit prices reflect the quantity discounts the proposed contract would offer. They usually assume the unit prices should reflect savings as if the quantities will be purchased at one time while there may be many reasons why this is not appropriate (e.g. just-in-time inventory approach). When this is not the case, an auditor’s opinion of inadequacy should be challenged and reasons for the different approach identified.
  5. Problems with record access by subcontractors. The prime should be very familiar with FAR Part 12 exemptions (e.g. adequate price competition, catalogue or market price, commercial item, etc.) from requiring cost and pricing data to determine whether they are applicable to a subcontractor. If one of the exemptions do not apply, then a prime or upper-tier subcontractor may want to reconsider using a subcontractor for pricing purposes if auditors use the subcontractor’s inability to justify its proposal on a cost basis as a problem.
  6. Pricing inter-organizational costs. As mentioned above, the business unit preparing the proposal should be familiar with FAR Part 12 exemptions from submitting cost and pricing data from another organizational unit of the company. If one of the exemptions do not apply and cost and pricing data is required, the business unit must be able to justify its cost buildup. If this is problematic, then the proposing unit should consider another source for its proposal to avoid the possibility of an audit of the subcontractor business unit.
  7. Time phased breakdown of hours, rates or basis of proposal. The time phased requirement means that direct labor hours should be estimated by month, quarter or year and that direct labor rates also identified by time period. Contractors should be prepared to justify escalation rates, particularly if they exceed three percent. Whenever possible, an offeror should use labor categories that are established by its own system. If the solicitation asks for different labor categories, care must be taken to ensure a reconciliation of labor categories is documented.
  8. Indirect cost rates. An offeror should indicate how the proposed indirect cost rates are computed, what are the cost elements used and how they are applied. Rates that are different than those incurred in the previous period should be supported by budgets. Elimination of any unallowed costs should be evident. For example, the cost should be identified and then clearly eliminated rather than merely not including it. If a solicitation requires proposing an indirect rate (e.g. fringe benefit rate) that does not correspond to the accounting practice of the contractor, the proposal should clearly show the computation as well as evidence double counting does not exist.
  9. Multiyear budgets. Since most firms develop budgets for only one year, this is the one deficiency that we seldom see auditors taking a hard line on. If different rates are proposed then they should be documented. If the proposal is unusually large and is expected to be a significant part of the business base, auditors will want to see the impact of the contract on multiple years and some projections would be required. Less formal steps than normal budgets can be used to make these projections.

REVIEW OF PROCUREMENT AND COSTING ISSUES IN 2003

(Editors Note. Where we have traditionally addressed significant GAO, Appeals Board and Court decisions from the previous year, we have received some requests to add important regulatory changes. The following briefly summarizes the significant statutes and regulations of 2003 where we have used the Briefing Papers January 2004 edition written by Marshall Doke of the law firm of Garere Wynne Sewell L.L.P. as well as the 2003 issues of the GCA Report. We will report on the significant decisions in the next issue.

2004 Defense Authorization Act

  1. Deletes the restrictions for multiyear contracting for task and delivery orders and limits the express authority for such contracts to a period of not more than five years, excluding options (Section 843).
  2. Directs the FAR Council to permit telecommuting by employees of government contractors. Solicitations must not exclude or reduce the scoring of proposals with plans for telecommuting unless the CO determines the agency requirements cannot be met if telecommuting is permitted (Section 1428).
  3. A performance based contract for services not exceeding $25 million may be treated as a procurement for commercial items if it (a) sets forth each task specifically (b) defines the task in measurable, mission-related terms (c) identifies specific end products or output to be achieved and (d) contains fixed prices for tasks or outcomes and (e) the contractor must perform similar services to the general public under similar terms and conditions (Section 1431).
  4. Authorizes the use of time-and-materials and labor-hour services for the procurement of commercial services that are commonly sold to the public through such contracts and are purchased by the agency on a competitive basis. The CO must conclude no other type of contract is suitable and the contract must have a ceiling price (Section 1432).
  5. Provides emergency procurement authority for support of contingency operations or facilitating defense against terrorism by increasing the simplified acquisition threshold from $100,000 to $250,000 ($500,000 for contracts outside the US), raises the limitation of use of simplified acquisition procedures from $5 million to $10 million and certain sole source contracts may be considered “commercial item” contracts but if they exceed $15 million they will not be exempt from CAS or cost or pricing data requirements (Section 1443).

OMB Developments

  1. The Office of Federal Procurement Policy published its benchmark compensation covering senior executives of its corporations for 2003 at $405,273 (Fed. Reg. 25,501).
  2. The long-awaited revision to OMB A-76 covering public-private competitions for recurring services not considered “inherently governmental” is available at www.whitehouse.gove.omb/circulars/index.html Highlights include allowing interested parties to challenge inclusion or exclusion form an agency’s inventory, having FAR be applied to procurements, and establishing four types of competitions – sealed bidding, lowest price/technically acceptable, phased evaluation source selection and tradeoff source selection (Fed. Reg. 32,134).

FAR Amendments

  1. Federal Acquisition Circular (FAC) 2001-12 provides for award fees and performance and delivery incentives to be used on commercial item acquisitions (Fed. Reg. 13,201).
  2. FAC 2001-13 states that progress billing requests under IDIQ contracts must be submitted under each individual order as if each order were a separate contract (Fed. Reg. 13,206).
  3. FAC 2001-14 deleted the transportation cost principle (FAR 31.205-45) and revised Cost of Money (FAR 31.205-10) to state it must be measured, assigned and allocated in accordance with Cost Accounting Standard 414 or 417. Also, the same FAC requires agencies to pay interest penalties when it makes payments on cost type contracts for services later than 30 days after receipt of a proper invoice and agencies may now accept electronic signatures in connection with government contracts (Fed. Reg. 28,091).
  4. FAC 2001-15 revised the compensation for personal services cost principle (FAR 31.205-6) by providing a new definition for compensation, adding “closely held corporations” to types of organizations requiring special consideration for individuals and added a new section addressing severance pay. FAC 2001-15 explained that a clarifying restructuring to the selling cost principle was intended to make any gray areas (e.g. not made specifically allowable by the FAR cost principles) unallowable (Fed. Reg. 43,871).
  5. FAC 2001-16 requires all contractors to register in the Central Contractor Registration (CCR) database before award of any contract or blanket order agreement and also requires existing contracts whose period of performance goes beyond the end of 2003 to be amended to require such registration (Fed. Reg. 56,669). The same FAC also provides that the Federal Business Opportunities website at www.fedbizopps.gov become the single governmentwide point of entry for electronic public access to procurement actions exceeding $25,000 (Fed. Reg. 56,676).
  6. FAC 2001-18 makes certain cost principles more consistent with the cost accounting standards such as (a) revising the depreciation cost principle at FAR 31.205-11 to be consistent with CAS 409 that allows residual value at 10 percent or less not to be deducted from the capitalized value of an asset (Fed. Reg. 69,246) (b) permitting self-insurance cost to be consistent with CAS 416 (Fed. Reg. 69,251) and (c) methods to measure, assign and allocate ESOP should be made in accordance with CAS 412 and 413 (Fed. Reg. 69,251). FAC 2001-18 also merged Standard Forms 254 and 255 into a new SF 330 to create a single streamlined form to provide essential information about qualifications and experience, to facilitate electronic usage and reflect A/E disciplines and technologies (Fed. Reg. 69,227). Finally, the same FAC provided new debriefing information that must be provided to unsuccessful bidders such as an agency’s evaluation of weak or deficient areas, overall evaluated cost or pricing and technical rating of successful and debriefed offerors, overall ranking of offerors when ranking was developed, a summary of the rationale for award and reasonable responses to questions posed by the debriefed bidder (Fed. Reg. 69,257).

Agency Regulations

The Defense Department (1) requires more audit rights of traditional defense contractors under “Other Transaction” Agreements for prototype projects in excess of $5 Million and “should” have audit rights of nontraditional defense contractors (Fed. Reg. 27,452). (2) Provides for payment of provisional award fees under cost-plus-award-fee contracts where payments may be made not more often than monthly and are limited to no more than 50% of the fee evaluation for the initial evaluation period and 80% of the evaluation score for the prior evaluation period times the award fee available for the current period (Fed. Reg. 64,561). (3) Provides an alternative to the FAR clause 52.232-7 that requires the CO to withhold 5% of the amount due to a maximum of $50,000 under T&M and Labor hour contracts until the contractor executes a release to the government of final payment. Now, the CO is not required to withhold the 5% and if they do, substitutes the $50,000 requirement for an “adequate reserve” not to exceed $50,000 (Fed. Reg. 69,631).

The General Services Administration (1) amended the GSAR to allow state, local and tribal governments to make purchases for information technology items under Federal Supply Schedule contracts. The orders placed by the state and local governments will be under separate contracts and the FSS contractors are not required to accept the orders (Fed. Reg. 24,372). (2) Gives the FSS the unilateral right to change the percentage rate of the Industrial Funding Fee (IFF) in multiple award schedule contracts. The announcement stated the FSS intended to lower the IFF rate from 1.0% to 0.75%, effective January 1, 2004 (Fed. Reg. 41,286).

The Health and Human Services issued a rule that allows federal agencies to garnish up to 15% of the wages of nonfederal employees to satisfy a non-tax debt owed to the United States (Fed. Reg. 15,092).

The Department of Homeland Security issued regulations to provide liability protection to sellers of “qualified anti-terrorism technologies” to give incentives for need development. The regulations provide procedures and criteria for (a) “designation” of qualified anti-terrorism technologies (b) “certification” of an approved product for establishing a rebuttable presumption of the applicable government contractor defense and (c) “indemnification” rights (Fed. Reg. 59,684).

The Department of the Treasury established interest rates at 4.25% for the period January 1 to June 30, 2003 (Fed. Reg. 78,566) and 3.125% for the period July 1 to December 31, 2003 (Fed. Reg. 39,185). These rates apply to (a) interest contractors must pay the government under the Interest clauses of FAR (b) the rate the government must pay contractors for successful claims under the Contract Disputes Act (c) rates the government must pay under the Prompt Payment Act and (d) cost of money calculations in FAR and CAS.